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Forum: The Honda CA95 / Benly 150 Restoration 03-23-2011, 05:49 PM
Replies: 5
Views: 9,693
Posted By ghoti10
Ok, the clutch plates are new. The lifter rod is...

Ok, the clutch plates are new. The lifter rod is supposed to have one rounded end and one flat end, Yes? With the round end fitting into the clutch lifter joint. The springs were within...
Forum: The Honda CA95 / Benly 150 Restoration 03-22-2011, 05:34 PM
Replies: 5
Views: 9,693
Posted By ghoti10
Thanks for the quick response. Now for the sake...

Thanks for the quick response. Now for the sake of discussion lets say the clutch adjuster had been cleaned and repacked with new grease and the problem still existed. Step 2?
Forum: The Honda CA95 / Benly 150 Restoration 03-20-2011, 06:07 PM
Replies: 5
Views: 9,693
Posted By ghoti10
Clutch adjustment

I haven't seen this particular question about the clutches on these things so here it goes. When I torque the 4 bolts on the clutch lifter plate to specs, I cannot squeeze the clutch lever. I then...
Forum: The Honda CA95 / Benly 150 Restoration 11-11-2009, 05:19 PM
Replies: 1
Views: 7,535
Posted By ghoti10
cylinder head /breather gaskets

Does anyone have photos of the cylinder head/breather cover gaskets and the order that they are installed? I think I have them but one seems to be a metal plate with a few holes. Thank you very...
Forum: The Honda CA95 / Benly 150 Restoration 08-11-2009, 06:35 PM
Replies: 12
Views: 17,666
Posted By ghoti10
Thanks much RobG. My cam sprocket mark is at...

Thanks much RobG. My cam sprocket mark is at 12:00 but the crankshaft mark is at 6:00, as far apart as possible. I'll change the position when I get time. I understand that 180 out just changes...
Forum: The Honda CA95 / Benly 150 Restoration 07-26-2009, 05:39 PM
Replies: 12
Views: 17,666
Posted By ghoti10
Ok, I took the cam sprocket off and made sure it...

Ok, I took the cam sprocket off and made sure it was bolted in properly. I made sure the cam sprocket timing mark was at the top of the sprocket and the timing mark on the crankshaft sprocket was at...
Forum: The Honda CA95 / Benly 150 Restoration 07-25-2009, 07:52 AM
Replies: 12
Views: 17,666
Posted By ghoti10
Ok, here,s a couple shots of what I was talking...

Ok, here,s a couple shots of what I was talking about last night.The first one shows cam sprocket mark on the top while the rotor mark is lined up with the "T". The second shot shows the alignment...
Forum: The Honda CA95 / Benly 150 Restoration 07-24-2009, 04:26 PM
Replies: 12
Views: 17,666
Posted By ghoti10
The photo shows the cam sprocket timing mark on...

The photo shows the cam sprocket timing mark on the top. At the same point the "T" on the crank is lined up with the timing mark on the rotor and both pistons are at tdc or very close. I can...
Forum: The Honda CA95 / Benly 150 Restoration 07-23-2009, 06:32 PM
Replies: 12
Views: 17,666
Posted By ghoti10
In a related timing question...is it possible to...

In a related timing question...is it possible to bolt the cam sprocket to the wrong holes? There's supposed to be a difference in the spacing of the 3 bolt holes but I can't see it in my motor. But...
Forum: The Honda CA95 / Benly 150 Restoration 05-16-2009, 06:47 AM
Replies: 6
Views: 11,189
Posted By ghoti10
I found the parts manual here ...

I found the parts manual here http://downloads.hondatech.info/Moto/CA/CA95_Parts_Manual.pdf Page 43 is the wiring diagram. It's a good source of information but it's not the shop manual. I'm...
Forum: The Honda CA95 / Benly 150 Restoration 05-12-2009, 04:58 PM
Replies: 6
Views: 11,189
Posted By ghoti10
ignition switch questions?

I've hit the wall with this one. It's a early 60's ca95 barn find. I had to replace the ignition switch and part of the wiring harness. Now when I hook up the battery, the brake light comes...
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